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Phosphogypsum Briquette Machine

  • Production capacity:

    1-30 million tons of production

  • Application:

    Civil coal, industrial coal and lime production line

  • Brief description:

    briquette production line equipment is the first choice of investment projects of energy saving and emission reduction in coal industry.

  Productive capacity

Phosphogypsum is the industrial waste residue of phosphoric acid or phosphate fertilizer industry and some synthetic detergent industry, can be used as cement retarder, and at present the government promote energy conservation and emission reduction, waste residue utilization, conservation of resources, environmental protection and other policies. Now the cement plants use phosphogypsum gypsum instead of natural gypsum as the cement retarder.

Zhongzhou phosphogypsum briquette machine will directly press phosphogypsum into 20-80mm round briquettes and without any adhesive, and the production rate above 95%, the hardness of briquettes pressed is very strong, should not be easily broken when handing and loading, and then supplied to the cement plant using retarder instead of natural gypsum, phosphogypsum briquettes product purity guaranteed, direct forming and into briquettes, high strength, suitable for all kinds of transportation, improve product transportation capacity; phosphogypsum briquette machine has the advantages of compact structure, convenient maintenance, simple operation, short process, low energy consumption, low failure rate, the main part rollers adpot materials 9Cr2 steel forging, greatly improved the wear resistance and pressure resistance, so the whole machine has a long service life.

Zhongzhou phosphogypsum briquette machine according to the customer's demands to provide the following process:
Project 1. phosphogypsum--- hopper silo--- press machine---briquette machine---final briquettes product
Project 2. phosphogypsum--- hopper silo--- rotary dryer----press machine---briquette machine---final briquettes product
Project 3. phosphogypsum--- hopper silo--- rotary dryer----press machine---briquette machine---vertical dryer---final briquettes product
Project 4. phosphogypsum--- hopper silo--- rotary dryer----press machine---briquette machine---turning dryer---final briquettes product

Phosphogypsum briquettes production supporting equipment are as follows:
1. Gypsum powder: it is the industrial waste residue of phosphoric acid or phosphate fertilizer industr, can be used as cement retarder.
2. Special gypsum feeder: control of the whole production line, solve with gypsum wall not falling, not continuous and uniform feeding, ensure special equipment for drying machine feeding uniform.
3. Rotary dryer: the water is higher than 12% of the phosphogypsum be dried to below 8%-10%, easy to pressing briquettes.
4. Press machine: press phosphogypsum more solid, increase the density of gypsum, a kind of auxiliary equipment. Press machine improve the briquetting rate of phosphogypsum, the characteristics is as following: It works for loose materials that not easy to be formed , Pre exhaust and compaction, make materials be briquetted easily, the machine assembling reasonable ,compact structure, stable operation, reliable performance.
5. Phosphogypsum briquette machine: press gypsum into briquettes without any binder, the production rate more than 95%.The final briquettes is more hard, can be keep the shape when loading and unloading in transportion. Product purity guaranteed.
6. Turning dryer: it is to drying gypsum briquettes below 3% water content. The gypsum briquettes is evenly placed in the net, through the hot air drying to complete drying task.
7. Vertical dryer: It also can be used for drying final briquettes, the gypsum briquettes was put into the top of dryer by belt conveyor, and in the process slow down, the hot air bring the water of briquettes, quickly be dried to 3% moisture, this machine has small area, easy operation and low maintenance cost.

Zhongzhou company based on phosphogypsum briquette press equipment technical services, to create maximum value for clients, The phosphogypsum briquette machine produced has the high pressure, high finished product rate, high strength, fully meet the requirements of the operation of lime production, cost reduction for lime production, optimized operation, create the conditions for the realization of maximum benefit, we sincerely welcome all enterprises to explore, mutual benefit and win-win.

  Parameters
Model Performance ZZXM-4 ZZXM-6 ZZXM-8 ZZXM-10 ZZXM-15 ZZXM-20 ZZXM-30 ZZXM-40
Output 3-4t/h 6t/h 8t/h 10t/h 15t/h 20t/h 30t/h 40t/h
Roller width 250mm 240mm 220mm 300mm 336mm/400mm 428mm/500mm 500mm 700mm
Roller diameter 360mm 400mm 450mm 500mm 650mm 750mm 850mm 1000mm
Power 7.5 kW 11 kW 18.5kW 22kW 37kW 55kW 90 kW 110kW
Reducer ZQ350 ZQ400 ZQ500 ZQ500 ZQ650 ZQ850 ZQ1000 ZQ1000
Pressure type Mechincal Mechincal Mechincal Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
Roller material 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn
9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 9Cr2
wear-resistant alloy wear-resistant alloy wear-resistant alloy wear-resistant alloy
Roller assemble Split-clamp type Temper assembly Temper assembly
Hardness of roller 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC
Pressure structure Four-rollers double pressure Four-rollers double pressure Four-rollers double pressure
Dimension  (mm) 1200x1150x1835 1400x1298x2125 1700x1510x2200 2000x1960x2440 2188x1972x1670 2660x2300x1750 2965x2450x1980 3065x28850x2220
Weight(kg) 2100 2300 2750 5800 7600 9000 15500 25000
  Product advantage

Four rollers double pressure

after the first pressurization, the materials between main and auxiliary rollers enter the place between two main rollers for a second pressurization, where the pressure will be twice of the type of two rollers.(the auxiliary roller pre-press the hemisphere on the amin roller to exhaust air, the hemisphere will be pressed again into briquettes fomation through two main rollers).

9Cr2 forging rollers

the roller materials adpot 9Cr2 forging steel, high precision and abrasion resisitant, the rigidity reach to 55-60HR through prempering.

Roller taper assembly techology(patent)

Roller and wheel hub of briquette machine is processed into tamper structure, which shall be compacted firmly by bolts for stability and reliance, easy to replace roller,save time and efforts for users.

GB standard hydraulic components

manufaturing by Dezhou oil pump company, using embolism type pump equipped with storage device which can be operation of protection briquette machine when the hydraulic moment fluctuation, the oil cylinder adopts compound type and be made of standard material 27SiMn, extremely good finish, wear resistance, having protective effect on seals.

National standard bearing

Using the rolling mill bearing series, each model is the double row cylindrical ball bearing, well-known brands, lagre load bearing, stable performance, guarantee period of 5 years.

Split plummer block

Unique split type design, precision machining, simply remove the bolts when the user maintenance, open housing, can be seen bearing, ease of maintenance.

National standard bearing

Using the rolling mill bearing series, each model is the double row cylindrical ball bearing, well-known brands, lagre load bearing, stable performance, guarantee period of 5 years.

Split plummer block

Unique split type design, precision machining, simply remove the bolts when the user maintenance, open housing, can be seen bearing, ease of maintenance.

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