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Manganese Ore Briquette Machine

  • Production capacity:

    1-30 million tons of production

  • Application:

    Civil coal, industrial coal and lime production line

  • Brief description:

    briquette production line equipment is the first choice of investment projects of energy saving and emission reduction in coal industry.

  Productive capacity

The yield of metallurgical industry will produce a large amount of dust, mud and waste powder in the production process, especially the steel mill produce a lot of manganese waste, if not utilization of these resources, it will not only seriously pollute environment but also a waste of resources, Mn is an important raw material of steel making, the manganese accounted to 90% to 95% in steelmaking, mainly used for deoxidizer, desulfurizer and alloy. using manganese ore Instead of ferromanganese alloy to directly making steel has attracted more and more attention to the metallurgical industry, it is an effective method that processing into pellets/briquettes of manganese ore direct alloying.

Zhongzhou manganese ore briquette machine is specifically designed for briquetting maganese ore, manganese powder materials, it has high productivity, high degree of automation, production efficiency,low failure rate, easy maintenance, so Zhongzhou manganese ore briquette machine was welcomed by many enterprises at home and abroad.

The flow chart of manganese ore briquettes production line:
1, Hopper silo, load material and convey uniform quantitative materials into the horizontal two-shafts mixer.
2. Vertical crusher, the raw material be crushed in to the appropriate size, generally it is most suitable that not more than 5mm.
3, Liquid mixer,also named blender, it is used for mixing liquefied adhesive (if you use powdered adhesives, you can choose a drying powder feeder.)
4, The horizontal two-shaft mixer, fully mixing raw materials, adhesives and water. The adhesives should be uniformly distributed among raw materials, so that achieve better thermal strength, briquettes is hard and better.
5, manganese ore briquette machine is a core of whole production line, it press materials into briquettes, the briquettes' size and shape can be customized, zhongzhou can produce various shapes of rollers.
6, vertical dryer, drying the wet briquettes which came from briquette machine,the briquettes can be dried to 3% water content, finished briquettes will put in storage or packaged.
7, belt conveyor, connected to devices, it is guanrantee for the whole manganese ore briquettes production line to realizes full automation.

The requirements for raw materials of manganese ore briquettes machine production:
1, the particle size of the raw material should be between 0-5mm.
2, can not contain impurities, especially large metal. Such as nails, or iron, rocks, it very likely damage roller and spindle..
3, the feeding of whole produciton line should be stable, even, ensure workloads of briquette machine stable, to get high efficiency of production.

Zhongzhou company based on metallurgical briquette press equipment technical services, to create maximum value for clients, The manganese ore briquette machine we produced has the high pressure, high finished product rate, high strength, fully meet the requirements of the operation of steelmaking, cost reduction for the production of smelting,optimized operation,shorten smelting practice term, speed up the rhythm of steel making, create the conditions for the realization of maximum benefit, we sincerely welcome all steel enterprises to explore, mutual benefit and win-win.

  Parameters
Model Performance ZZXM-4 ZZXM-6 ZZXM-8 ZZXM-10 ZZXM-15 ZZXM-20 ZZXM-30 ZZXM-40
Output 3-4t/h 6t/h 8t/h 10t/h 15t/h 20t/h 30t/h 40t/h
Roller width 250mm 240mm 220mm 300mm 336mm/400mm 428mm/500mm 500mm 700mm
Roller diameter 360mm 400mm 450mm 500mm 650mm 750mm 850mm 1000mm
Power 7.5 kW 11 kW 18.5kW 22kW 37kW 55kW 90 kW 110kW
Reducer ZQ350 ZQ400 ZQ500 ZQ500 ZQ650 ZQ850 ZQ1000 ZQ1000
Pressure type Mechincal Mechincal Mechincal Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic
Roller material 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn 65Mn
9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 9Cr2 9Cr2
wear-resistant alloy wear-resistant alloy wear-resistant alloy wear-resistant alloy
Roller assemble Split-clamp type Temper assembly Temper assembly
Hardness of roller 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC 52-62 HRC
Pressure structure Four-rollers double pressure Four-rollers double pressure Four-rollers double pressure
Dimension  (mm) 1200x1150x1835 1400x1298x2125 1700x1510x2200 2000x1960x2440 2188x1972x1670 2660x2300x1750 2965x2450x1980 3065x28850x2220
Weight(kg) 2100 2300 2750 5800 7600 9000 15500 25000
  Product advantage

Four rollers double pressure

after the first pressurization, the materials between main and auxiliary rollers enter the place between two main rollers for a second pressurization, where the pressure will be twice of the type of two rollers.(the auxiliary roller pre-press the hemisphere on the amin roller to exhaust air, the hemisphere will be pressed again into briquettes fomation through two main rollers).

9Cr2 forging rollers

the roller materials adpot 9Cr2 forging steel, high precision and abrasion resisitant, the rigidity reach to 55-60HR through prempering.

Roller taper assembly techology(patent)

Roller and wheel hub of briquette machine is processed into tamper structure, which shall be compacted firmly by bolts for stability and reliance, easy to replace roller,save time and efforts for users.

GB standard hydraulic components

manufaturing by Dezhou oil pump company, using embolism type pump equipped with storage device which can be operation of protection briquette machine when the hydraulic moment fluctuation, the oil cylinder adopts compound type and be made of standard material 27SiMn, extremely good finish, wear resistance, having protective effect on seals.

National standard bearing

Using the rolling mill bearing series, each model is the double row cylindrical ball bearing, well-known brands, lagre load bearing, stable performance, guarantee period of 5 years.

Split plummer block

Unique split type design, precision machining, simply remove the bolts when the user maintenance, open housing, can be seen bearing, ease of maintenance.

National standard bearing

Using the rolling mill bearing series, each model is the double row cylindrical ball bearing, well-known brands, lagre load bearing, stable performance, guarantee period of 5 years.

Split plummer block

Unique split type design, precision machining, simply remove the bolts when the user maintenance, open housing, can be seen bearing, ease of maintenance.

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